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Stainless Steel Precision Sheet Metal VA/VE Technology Handbook

Stainless Steel Precision Sheet Metal VA/VE Technology Handbook

A technical handbook for designers and developers pursuing high-quality and low-cost design.

This catalog is the VA/VE Technology Handbook of Mazda Corporation, which offers stainless steel precision sheet metal processing services. It includes technical information for designers and developers on points of "high quality" and "low cost" design in thin sheet metal and welding, as well as points for VA/VE design in bending processes. [Contents (excerpt)] ■ What is precision sheet metal? ■ Various welding methods in precision sheet metal ■ Points for achieving both high quality and low cost in precision sheet metal ■ Stainless steel precision sheet metal VA/VE case studies ■ Information dissemination, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Design Technology Handbook: Thin Plate and Micro Welding OK even with a plate thickness of 0.05mm

Design Technology Handbook: Thin Plate and Micro Welding OK even with a plate thickness of 0.05mm

Attention designers and developers struggling with "welding distortion"! We are giving away a design technology handbook to successfully achieve thin and fine precision sheet metal work!

This document is a design technical handbook that explains the key points that developers and designers should keep in mind to successfully create thin plate and fine welding sheet metal, where welding distortion is a concern. It has been supervised and produced by engineers who handle over 100 projects of thin plate sheet metal development annually. Thin plate sheet metal products are significantly influenced not only by the welding process itself but also by how they are designed from the development and design stages to ensure that the structure is suitable for thin plates and that the shape minimizes distortion. For example: 1. Achieving nearly zero gaps in the weld area through precise dimensional adjustments. 2. Reducing the welding sections to avoid distortion adjustments. 3. Designing to minimize the number of parts for easier processing. This handbook summarizes the key points of each process that developers and designers involved in precision sheet metal for thin plates should focus on, along with examples of VA/VE proposals. It contains valuable information that will surely be useful for your designs starting tomorrow! If you need it, please download it from the link below and make use of it. *The handbook is a digest version. If you would like the complete version, please contact us by phone. If you are having trouble with fine or thin plate welded products, please contact our company.

  • Processing Contract

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[Special Edition] I went to the Mechanical Elements Technology Exhibition 2024!

[Special Edition] I went to the Mechanical Elements Technology Exhibition 2024!

Introducing booths that caught my attention at the exhibition held at Tokyo Big Sight.

This time, as a special edition, we will deliver a report on the "Mechanical Elements Technology Exhibition 2024," which we recently participated in. 【Exhibition Overview】 Exhibition Name: Mechanical Elements Technology Exhibition (Monozukuri World) Dates: June 19 (Wednesday) - 21 (Friday), 2024 Venue: Tokyo Big Sight Total Number of Visitors: 69,717 (for the entire Monozukuri World) Compared to last year, the number of visitors has significantly increased, and the lively atmosphere typical of exhibitions has finally returned. Our company exhibited at the Shizuoka Prefecture booth, and the view from our booth was quite international, filled with a strong Asian presence from China, South Korea, and Taiwan. *For more detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.

  • Other machine elements

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[Example Proposal] Design Points for Transitioning to Welding Sheet Metal Techniques

[Example Proposal] Design Points for Transitioning to Welding Sheet Metal Techniques

We propose a unique processing approach that only a sheet metal shop can offer! Here are some actual cases we have suggested.

Mazda Corporation is always focused on enhancing the product value for our customers and has made numerous VA/VE proposals to date. Our proposal capabilities have been recognized, and we have received inquiries from customers such as, "I would like to request this drawing for sheet metal processing." In such cases, we offer processing approaches unique to sheet metal work, and this time, I would like to introduce an actual case of our proposal. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.

  • Welding Machine

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Amidst the rising prices of stainless steel, which plate thickness should be chosen to keep costs down?

Amidst the rising prices of stainless steel, which plate thickness should be chosen to keep costs down?

From the perspective of material costs, I will explain which plate thickness to choose in order to keep costs down.

The prices of essential goods such as food and gasoline have risen, making life more difficult. In the sheet metal industry as well, how to respond to the soaring material costs has become one of the major challenges. Therefore, this time, I would like to explain which thickness of stainless steel, a material whose cost has risen significantly, should be chosen in precision sheet metal work to keep material costs down. *For more details on the column, please refer to the related links. Feel free to contact us for more information.

  • Welding Machine
  • Processing Contract

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CAD can be drawn but not created: the limits of precision sheet metal.

CAD can be drawn but not created: the limits of precision sheet metal.

"Even if you can draw it in CAD, it can't be processed." Introducing the limitations of sheet metal processing.

The contents and tolerances specified in the CAD drawings cannot be changed without the customer's consent. However, some CAD drawings we receive from customers may include designs that cannot actually be bent, or if processed forcefully, may result in deformation of holes or edges. This time, we will introduce the processing limits of sheet metal that fall under the category of "can be drawn in CAD but cannot be processed." *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

  • Processing Contract

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That dimensional tolerance will make the precision sheet metal twice as expensive.

That dimensional tolerance will make the precision sheet metal twice as expensive.

We will introduce the dimensional accuracy that should be kept in mind, especially in precision sheet metal and thin sheet metal.

When designing devices and machines, it is necessary to design the shapes and dimensions of various components such as cutting, pressing, sheet metal, and resin according to the required functions and specifications. Naturally, if these components are set with high dimensional accuracy, it provides a margin in terms of specifications, which gives designers peace of mind. However, if this is overdone, costs will increase, so it is essential to maintain a moderate level of dimensional accuracy. Furthermore, regarding shapes, if the components are designed in a way that makes them difficult to process or requires complex procedures, not only will costs rise, but delivery times will also be extended. *Detailed content of the column can be viewed through the related links. For more information, please feel free to contact us.

  • Welding Machine
  • Processing Contract

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